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电力电子变换器实用分析与设计 读者对象:本书可作为高等学校电气工程、自动化和电子信息工程专业的高年级本科生教材,也可供参加大学生科创训练或相关电子竞赛的教师和学生作为参考书籍。
本书针对电力电子变换器设计的实际问题,介绍了变换器的一般设计流程、典型功能电路原理与主要元器件特性,阐述了变换器中理想与实际的差异及非理想因素产生的影响;介绍了印制电路板的一般设计流程与方法,阐述了变换器优化设计的一般方法及典型实例;最后介绍了变换器调试排故的一般方法及典型案例分析。
秦海鸿,南京航空航天大学自动化学院副教授,长期从事航空航天、军事装备用电源系统及电机驱动系统,以及第三代半导体器件应用研究与开发工作,近年来参与及承担国家自然科学基金重点项目、教育部博士点基金、宽禁带电力电子器件国家重点实验室开放基金、台达科教基金重点项目、航空单位及相关企业合作项目等多项课题研究任务。发表学术论文80余篇,授权发明专利12项,出版专著及教材《多电飞机的电气系统》、《碳化硅电力电子器件原理与应用》、《氮化镓电力电子器件原理与应用》、《混合励磁电机的结构与原理》、《电机设计及实例》。江苏省电子学会电源专业委员会秘书长、中国电源学会高级会员、以及IEEE Transactions on Power Electronics,《中国电机工程学报》、《南京航空航天大学学报》、《电源学报》等期刊的审稿专家。
第 1 章 电力电子变换器的一般设计流程 ·······························································.1
1.1 电力电子变换器的一般设计流程····································································.1 1.2 电力电子变换器的技术指标和分析·································································.4 1.2.1 电力电子变换器的技术指标································································.4 1.2.2 技术指标分析 ·················································································.8 1.3 总体方案论证····························································································.8 1.4 具体电路设计····························································································10 1.5 电路仿真 ································································································.11 1.6 电磁兼容设计····························································································13 1.6.1 电磁兼容概念 ·················································································13 1.6.2 常用的抑制电磁干扰的措施································································14 1.6.3 电磁兼容测试 ·················································································16 1.7 PCB 及结构设计 ························································································16 1.8 建立试验平台····························································································17 1.9 前期调试 ·································································································18 1.10 优化设计································································································19 1.11 后期整机调试 ··························································································20 1.12 生产准备································································································21 1.13 小结······································································································21 思考题和习题··································································································22 第 2 章 电力电子变换器的功能电路、元器件与理想原理分析···································.23 2.1 电力电子变换器的功能电路··········································································23 2.1.1 不隔离式 DC/DC 变换器····································································25 2.1.2 隔离式 DC/DC 变换器·······································································31 2.2 电力电子变换器的典型元器件·······································································35 2.2.1 主功率电路的元器件·········································································35 2.2.2 控制芯片 ·······················································································37 2.2.3 常用逻辑芯片 ·················································································38 2.2.4 电流检测元件 ·················································································48 2.2.5 温度检测元件 ·················································································52 2.3 电力电子变换器的稳态原理分析····································································55 2.3.1 电感和电容的理想特性分析································································55 2.3.2 功率电路稳态原理分析······································································59 2.3.3 稳态闭环分析 ·················································································74 2.4 小结 ·······································································································81 思考题和习题··································································································81 第 3 章 电力电子变换器中的实际问题 ·································································.83 3.1 实验波形与理想原理分析不同所引发的思考·····················································83 3.1.1 驱动电路典型波形············································································83 3.1.2 双脉冲测试电路中功率开关管典型开关特性波形·····································84 3.1.3 反激变换器典型波形·········································································85 3.2 理想与实际的差异······················································································87 3.2.1 理想与实际功率器件的差异································································87 3.2.2 理想与实际电抗元件的差异·····························································.100 3.2.3 理想与实际 PCB 的差异 ·································································.106 3.2.4 理想与实际功率电路的差异·····························································.107 3.2.5 理想与实际的差异分析···································································.110 3.3 损耗与散热 ···························································································.116 3.3.1 电力电子变换器损耗的组成·····························································.116 3.3.2 电力电子变换器中常用元器件的损耗模型分析·····································.118 3.3.3 散热的必要性 ··············································································.125 3.3.4 常用散热方法 ··············································································.126 3.3.5 功率器件的散热和安装方法·····························································.127 3.4 应力降额 ······························································································.141 3.4.1 应力系数、设计裕量及安全裕量之间的关系········································.142 3.4.2 工作环境 ····················································································.142 3.4.3 典型元器件的额定值和应力系数·······················································.143 3.4.4 机械应力 ····················································································.148 3.5 电磁干扰 ······························································································.149 3.5.1 EMC 设计方法 ·············································································.149 3.5.2 电磁干扰形成的三要素···································································.150 3.5.3 电磁干扰源的特性·········································································.152 3.5.4 电磁干扰传播特性·········································································.153 3.5.5 EMC 设计要点 ·············································································.157 3.6 可靠性与寿命·························································································.160 3.6.1 平均无故障时间············································································.160 3.6.2 保修成本 ····················································································.162 3.6.3 寿命期望和失效标准······································································.163 3.6.4 验证可靠性测试············································································.164 3.6.5 加速寿命试验 ··············································································.165 3.7 小结 ····································································································.166 思考题和习题·······························································································.166 第 4 章 印制电路板的一般设计方法 ····································································167 4.1 PCB 简介及设计基础 ···············································································.167 4.1.1 PCB 及互连 ·················································································.167 4.1.2 PCB 设计基础 ··············································································.172 4.2 PCB 的一般设计流程与方法 ······································································.179 4.3 PCB 设计规范 ························································································.184 4.3.1 PCB 工程设计的基本原则 ·······························································.184 4.3.2 PCB 设计的工艺要求 ·····································································.185 4.3.3 回路相关设计注意事项···································································.191 4.3.4 焊盘设计 ····················································································.193 4.3.5 PCB 标注要求 ··············································································.196 4.4 PCB 的热设计 ························································································.197 4.4.1 PCB 热传导特性 ···········································································.198 4.4.2 PCB 敷铜准则 ··············································································.198 4.4.3 热过孔及其设计注意点···································································.199 4.4.4 GaN 器件散热实例 ········································································.201 4.5 小结 ····································································································.203 思考题和习题·······························································································.204 第 5 章 电力电子变换器的参数优化设计 ······························································205 5.1 电力电子变换器参数的传统设计方法···························································.205 5.1.1 传统设计方法介绍·········································································.205 5.1.2 传统设计方法的缺陷······································································.205 5.2 电力电子变换器参数的优化设计思想及过程··················································.207 5.2.1 优化设计思想 ··············································································.207 5.2.2 优化设计过程 ··············································································.207 5.3 电力电子变换器参数优化设计实例分析························································.208 5.3.1 数学模型的建立············································································.209 5.3.2 数学模型的改进············································································.211 5.3.3 优化设计结果与分析······································································.221 5.4 小结 ····································································································.226 思考题和习题·······························································································.226 第 6 章 电力电子变换器的一般调试与排故方法 ·····················································227 6.1 电力电子变换器调试的基本问题·································································.227 6.1.1 调试的定义 ·················································································.227 6.1.2 调试的分类 ·················································································.227 6.1.3 调试的目的 ·················································································.229 6.1.4 调试前应做的准备工作···································································.229 6.1.5 调试的一般要求············································································.231 6.1.6 调试的一般步骤············································································.232 6.1.7 常见故障及产生原因······································································.235 6.1.8 调试中所遇故障的一般检测方法·······················································.236 6.2 典型电力电子变换器的调试过程·································································.244 6.2.1 反激变换器 ·················································································.245 6.2.2 三相 PMSM 电机驱动 ····································································.248 6.3 典型电力电子变换器调试与排故实例分析·····················································.248 6.3.1 GaN 基桥臂双脉冲电路调试排故实例分析 ··········································.248 6.3.2 三管 Buck-Boost 电路调试与排故分析················································.255 6.3.3 交错并联 Boost 变换器调试排故实例分析 ···········································.263 6.4 小结 ····································································································.267 思考题和习题·······························································································.268 参考文献 ········································································································269
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